Starting with a thorough review of JBSS’s materials flow and handling processes in major functional areas, TZA developed a set of client-specific distribution best practices that constituted the basis to design the most appropriate layout for the new distribution operation, both from a functional and from a return on investment perspective. The study included the determination of the correct type and quantity of picking fixtures to achieve the best balance of order fill productivity, minimized replenishment and best space utilization. A slotting strategy determined which product lines should be co-located to provide JBSS with increased putaway, replenishment and picking productivity. TZA also assisted JBSS in creating a full RFP for material handling equipment for the new layout and project managed the installation of the different systems, the move plan, as well as the slotting of all items.

Also, as part of the WMS definition and selection process, TZA identified the functional requirements through a detailed analysis of how the product needs to be picked, packed, stored and shipped and provided JBSS with ongoing support from technical requirement specification to product evaluation and final vendor selection. Once a WMS vendor was selected, TZA provided guidance to ensure the software was implemented successfully, on time and on budget. Additionally, TZA helped with the definition and selection of Business Integration software to facilitate the communication between the newly acquired WMS and existing ERPs.

“Moving several facilities into a new facility can be a considerable challenge. An ineffective plan could increase costs, negatively impact customer service and jeopardize growth. It is of utmost importance that the transition does not affect our customers. We chose TZA for their extensive experience and strong track record in comprehensive move planning and project management, and they have not let us down”, concluded Jasper Sanfilippo, EVP of Operations of the company.

About John B. Sanfilippo & Son, Inc - JBSS’s principal activities are to process, pack and market edible nuts of all kinds. The products are sold under various brand names including Fisher, Evon's, Sunshine Country, Flavor Tree, Texas Pride and Tom Scott. The company also markets and distributes a diverse product line of food and snack items like peanut butter, candy and confectioneries. The products are sold to retail, wholesale, industrial, government and food service customers on a national level. JBSS also manufacture, processes and pack the retail brands of several other snacks food companies.

For more information, visit www.fishernuts.com. .

About Tom Zosel Associates, LTD. - Headquartered in Chicago, Illinois, Tom Zosel Associates (TZA) is a best practices logistics consulting company. Core competencies include strategic planning, material handling engineering, productivity improvement programs, transportation system design and logistics software solutions. TZA’s critical advantage is its hands-on operational expertise, which allows it to create and implement innovative solutions for even the most complex distribution challenges.

For more information about TZA, visit www.tzaconsulting.com.